YFJ-D600 Type
Hydraulic Butterfly Valve Test Bench
YFJ-D600 type hydraulic butterfly valve test bench is based on our years of production of valve testing equipment technology in strict accordance with the ISO9001 quality management system for management and production. Products meet GB/T13927-2008 "Universal valve pressure test", GB/T26480-2011 "valve test and inspection" and AP1598 American standard and other relevant standards.
Our hydraulic butterfly valve test bench set hydraulic, mechanical, electrical and media storage cycle combination in one, has the advantages of reasonable structure, perfect function, stable performance, high degree of automation, widely used in nominal diameter DN50-600mm straight flange or clamp butterfly valve sealing and strength and other performance tests, Is the valve manufacturing, petroleum and petrochemical, natural gas, water supply and drainage engineering, power plant, valve maintenance station and other industry units the most ideal valve test and testing equipment.
1. hydraulic butterfly valve test bench consists of hydraulic system, electrical control system, high and low pressure water pump pressure supply device system, oil pressure, water pressure instrument system, control valve system, clamping workbench system and hydraulic medium storage circulating water tank. The test process and results conform to relevant regulations and requirements.
2.The test bench uses the clamping claw to directly clamp the opposite flange surface of the butterfly valve, and the clamping mechanism is directly driven by the clamping cylinder of the clamping claw to work. The clamping claw can move forward and backward in the axial direction without being limited by the thickness. The radial movement is composed of oil cylinder and lever to realize the radial synchronous movement of each clamping claw, and the radial clamping claw can move forward and backward It is not limited by the flange diameter of butterfly valve. The test bench is divided into single type and combined type according to the valve specifications, which ensures butterfly valves of different sizes and diameters, wafer check valves, strength performance tests and air tightness performance tests.
3.The high-pressure water pump is powered by a 4-7bar air pressure system, and automatically reverses through an electric control reversing valve to enable the high-pressure water pump to automatically reciprocate. The water suction check valve and water outlet check valve are interchanged to continuously supply pressure to the valve under test to meet the pressure requirements of the valve under test.
4.It is applicable to flange butterfly valve and wafer butterfly valve 1.1 times nominal pressure high pressure water seal test, 1.5 times nominal pressure high pressure water shell test, 4-7bar low pressure air seal test.
5.Working process: according to the nominal diameter and pressure of the butterfly valve, adjust the pressure of the oil cylinder (refer to the pressure comparison table) - compress the workpiece - open the low water pump for rapid water injection - open the high pressure water pump - hold the pressure gauge - release and reset.
6. The pressure cylinder and medium pressure interlock function is set: when there is pressure in the test valve chamber, the pressure cylinder cannot be released. It plays a protective role in case of operation error.
7.The hydraulic system is equipped with a cooling fan.
8.All upper and lower sealing heads shall be made by the buyer.
9.The Demander shall provide 46 # anti-wear hydraulic oil, cable and 4-7bar air source.
1. Test butterfly valve type: straight flange type or wafer type butterfly valve;
2. Clamping method: Clamping jaws clamp the opposite side of the flange. The clamping force is adjustable and the influence of external force is minimal.
3. Sealing mode of butterfly valve and blind plate: O-ring seal on the end face to observe the leakage position.
4. Pressure test medium: water or 4-7bar low pressure air (air or nitrogen).
5. Test items completed: 1.5 times nominal pressure water pressure shell test, 1.1 times nominal pressure high pressure water seal test; 4-7bar low pressure air seal test.
| Technical Parameter |
Left Workbench |
Right Workbench |
| Test range |
DN50-250 |
DN250-600 |
| Test butterfly valve structure length |
43-250mm |
165-390mm |
| Diameter of tested butterfly valve flange |
Ф 165-425mm. |
Ф405-845mm |
| Claw disc spacing |
200-400mm |
480-800mm |
| Clamping oil cylinder |
3XФ100mm |
4XФ160mm |
| Piston rod |
3XФ60mm |
4XФ90mm |
| Maximum clamping force |
40 Tons |
150 Tons |
| Left Workbench |
Right Workbench |
| Applicable to DN50-250 wafer type or flange type butterfly valve |
Applicable to DN250-600 wafer type or flange type butterfly valve |
| Diameter |
Work Pressure |
Test pressure range |
Diameter |
Work Pressure |
Test pressure range |
| DN50-65 |
1.6-10.0Mpa |
1.6-15.0MPa |
DN250 |
1.6-10.0MPa |
1.6-15.0MPa |
| DN80 |
1.6-10.0Mpa |
1.6-15.0MPa |
DN300 |
1.6-10.0MPa |
1.6-15.0MPa |
| DN100 |
1.6-10.0Mpa |
1.6-15.0MPa |
DN350 |
1.6-6.4 MPa |
1.6-9.6 MPa |
| DN125 |
1.6-10.0Mpa |
1.6-15.0MPa |
DN400 |
1.6-5.0 MPa |
1.6-7.5 MPa |
| DN150 |
1.6-6.4 Mpa |
1.6-9.6 MPa |
DN450 |
1.6-4.0 MPa |
1.6-6.0 MPa |
| DN200 |
1.6-5.0 Mpa |
1.6-7.5 MPa |
DN500 |
1.6-2.5 MPa |
1.6-3.75 MPa |
| DN250 |
1.6-2.5 Mpa |
1.6-3.75 MPa |
DN600 |
1.6-2.5 MPa |
1.6-3.75 MPa |
1. This test bench is equipped with high and low pressure medium water pumps. The low pressure pump is a vortex self-priming pump with large flow of water pressure. The full load pressure of the low pressure pump is 0-1.6Mpa. The power source of the high pressure pump is 4-7bar reciprocating pressure of the air pressure system. The pressure value of the high pressure pump is 1.6-15.0Mpa. The butterfly valve tested reaches the test pressure value and has an automatic stop function. The circulating storage medium water tank at the bottom of the machine is filled with anti rust agent (powder) to prevent the tested valve and pipeline check valve from rusting and corrosion. This test bench is the most ideal equipment for water conservation and environmental protection.
2. The left and right sides of the water and gas pipeline are designed with one-way pressure inlet and relief, and the sound and light alarm is given when the design pressure holding time expires.
Product configuration
1. High pressure water pump: Shenzhen Jiali Pneumatic Hydraulic Co., Ltd. (gas driven liquid booster pump);
2. Low pressure water pump: Zhejiang Aolong Technology Development Co., Ltd;
3. Electrical appliances: Delixi, Chint;
4. Pressure gauge: shockproof pressure gauge of China Rielda Group;
5. Seals: O-ring is imported from Taiwan, and cylinder seals are imported from Taiwan's Steffel TPU;
6. Hydraulic components: Shanghai Huadao Hydraulic Co., Ltd./Ningbo Youkun;
7. Oil pump motor: China Dasu Motor Co., Ltd;
8. Hydraulic oil pump: Xianju Hongtai Pump Co., Ltd;
9. The piston rod is made of 40Cr material and quenched and tempered. The hardness is HRC28~32 and the surface is chrome plated;
10. Hydraulic cylinder material: Q35 seamless steel pipe processing;
11. Water pipe control valve: soft seal needle valve;
12. Hydraulic manifold block, pickling and decontamination treatment;
13. Acid cleaning and decontamination treatment of hydraulic pipeline and water pipeline;
Q1. Where is your factory located ? How can I visit there?
Our factory is located in Jinan city, Shang dong Province, China. We can go to Jinan airport and wait for your arrival.
Q2 : Do you have stock for all items?
A:In general, we have some stock, while if you need a bulk order, we still need time to produce it. Of course, we will inform all details you before your payment.
Q3. How long can be finished the goods ?
A : Sample order : within one week ;
Large order : 15-25 days ; According to your purchase quantity.
Q4. At which port do you usually ship the good?
We usually ship goods via Qingdao port of China.
Q5 : What is payment terms ?
A: Sample order : 100% full payment before start to production;
Large order : 30% deposit first, 70% pay after see the BL copy ;
Q6: Can give free sample ?
A : Free : if small spare parts and the cost not too much is ok ;
Not Free : the cost expensive and all the machine can not be free ;
Audited Supplier 
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